MoistTech Corp.

Moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you enjoy easy moisture sensor installation thanks to plug-and-play technology. Moisture measurement is critical for product quality and waste reduction, but moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you can eliminate prolonged downtime and enjoy easy moisture sensor installation thanks to plug-and-play technology. Increase production line efficiency and improve product quality consistency with a moisture sensor from MoistTech. How Plug-and-Play Technology Works Say goodbye to complicated sensor installation processes that cut into production time. Plug-and-play technology provides seamless integration advantages for moisture sensors. Efficiency is at the top of the list as there are limited workflow interruptions. Where other sensors require downtime for installation, MoistTech’s sensors can simply be plugged in and operational within minutes. Due to the ease of installation, MoistTech sensors can be installed nearly anywhere on the production line. Popular installation locations…

The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. Precision moisture control plays a significant role in the powders and bulk solids industries. If a line has improper moisture levels, it can lead to product waste, unnecessary downtime and even safety hazards. A major concern of improper moisture levels is a dust explosion, which can seriously damage a facility. The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. By implementing a moisture measurement system, you can easily monitor the moisture levels in products and make quick adjustments for increased quality. MoistTech’s NIR3000 measures moisture in real-time for an efficient, safe production line. Causes of Dust Explosions Dust explosions are a serious concern for powders and bulk solids lines. A dust explosion occurs when overly dry conditions combine with a spark from manufacturing equipment. This can cause facility damage and worker injuries. Wood, flour, sugar, gun powder,…

In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. Precision Moisture Measurement In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. By using a MoistTech moisture sensor on-line, moisture levels can be adjusted in real time, which leads to improved product quality, less material waste and more efficient production. The Background A large manufacturer of dehydrated potato flakes was experiencing issues with incorrect moisture levels. They had used an on-line sensor from a different manufacturer in the past, but it was removed after it did not work looking into bucket elevator buckets. Learn how MoistTech was able to solve the manufacturer’s moisture issues. The Problem The manufacturer dehydrated cooked mashed potatoes into a potato flake that is processed into a finished flavored potato product. During the manufacturing process, the potato flakes are mixed with oil, water, butter flavor, salt, milk powder and a mix of other minor…

By using a sensor to measure moisture content in wood, you can improve the quality of your wood product, reduce material waste and increase efficiency. Incorrect moisture levels can cause major issues for wood. From strength and drying problems to bond and glue curing complications, excessive moisture can wreak havoc. These issues can be avoided with a moisture measurement system. By using a sensor to measure moisture content in wood, you can improve the quality of your wood product, reduce material waste and increase efficiency. This guide will help you determine the right moisture measurement device for your wood products. Types Wood Moisture Measurement MoistTech’s IR-3000W moisture measurement sensors use near-infrared (NIR) technology. This is a non-contact form of measurement that is different from traditional methods, such as microwave technology where accuracy can be inconsistent. The sensor can be easily installed in a variety of locations. Unlike traditional methods where time was spent collecting the sample, the MoistTech sensor gathers data in real time and feeds it directly to the mill’s distributed…

Measuring moisture content is crucial to many different industries. When integrating a moisture sensor into your processing line, there are several key factors to consider. Measuring moisture content is crucial to many different industries. Even a slight variation in moisture content can cause quality issues with products. A moisture sensor can resolve the issue of moisture detection using near-infrared technology to accurately indicate moisture. When integrating a moisture sensor into your processing line, there are several key factors to consider. Installation on Processing Line You want to install the moisture sensor in an area of the line that is unobstructed and can easily scan for moisture content. The MoistTech 3000 series sensors can be installed in a variety of locations thanks to the brackets on the top and back of the sensor enclosure. Some common areas to install sensors include belts, screw conveyors, chutes, cyclones, bins and pipeline or pneumatic conveyors. The sensor is simple to install and can be moved if necessary. Sensor calibration Most sensors need regular calibration after drifting. MoistTech’s sensors…

When the moisture content is inaccurate, the quality of the product can be compromised A slight difference in moisture content may not seem important, but when it comes to wood manufacturing, even the smallest variation can have a major impact. When the moisture content is inaccurate, the quality of the product can be compromised. Do not risk product damage from moisture. MoistTech’s NIR sensor can measure moisture content in real-time, so adjustments can easily be made to prevent product issues. Consequences of Moisture Imbalance in Wood Wood moisture content can affect properties such as strength, drying time, glue curing and bond performance. However, moisture affects each type of wood differently. Moisture is a key component during veneer production to keep pace with the flow of materials. In medium density fiberboard, moisture content determines the overall strength and durability of the board, surface appearance and quality. Precision moisture measurement is imperative to prevent blown boards on the OSB forming line. No matter the application,…

Moisture sensors determine the moisture content, but there are other parameters that can be measured with near infrared light (NIR). The name MoistTech is self-explanatory that the moisture sensors detect moisture content, but there are so many more substances that absorb near infrared (NIR) light. Coating weight, protein and temperature are just a few measurables that can be detected with MoistTech’s line of products for quality control. How does NIR work? NIR technology works when different substances absorb NIR light at specific wavelengths. After analyzing the amount of NIR light absorbed in a sample, the machine can provide in-depth information about the substance being measured. In the case of MoistTech, it is a popular tool for industries that need to control moisture content in products, such as paper and food production. What does NIR measure? Moisture is far from the only entity NIR can measure. It can also detect levels of coating weight, sheet and film thickness, oil, protein and temperature, among others. NIR technology can be used in many industries including food, agriculture,…

Unparalleled Accuracy and Reliability Improves Quality, Productivity, and Energy Efficiency in the Pet Food Industry. Moisture Control with the IR3000-F Series Moisture Sensor With the IR3000-F series, MoistTech introduces a game-changing solution for precise moisture analysis of virtually any pet food or raw material. What sets the IR3000-F apart is its state-of-the-art Near Infrared (NIR) technology, which offers unparalleled accuracy and reliability. Unlike traditional methods that require frequent recalibration, these sensors are pre-calibrated at the factory with customer samples, guaranteeing consistent performance over time. With the ability to store up to 50 product calibrations in one sensor, the IR3000-F ensures flexibility and ease of use across various pet food formulations. One of the standout features of MoistTech’s technology is its resilience to material variations and environmental factors. The IR3000-F remains unaffected by changes in material height, color, ambient temperature, or lighting conditions, providing accurate readings regardless of the operating environment. Moreover, advanced software algorithms automatically…

Moisture is important in any manufacturing process, but when it comes to food processing, excess moisture can ruin products and create excess waste. And what is worse than a wasted effort? With continuous online moisture measurement, food production plants will find huge money savings. Knowing the moisture content of the materials used throughout the food and baking process has become one of the most critical components in the industry as many raw materials sold today are based upon weight. MoistTech moisture sensors can provide a quick test of the moisture levels of the manufacturer’s raw ingredients, effectively saving purchasing plants a lot of money. While moisture is our major focus, we also supply analyzers for the continuous online measurement of protein, fat/oil, sugar, seasonings, caffeine, and other constituents or elements that absorb the NIR beam. Moisture measurement and control can provide immediate benefits: * Reduce dryer usage and energy costs * Proper control of the infeed and dryer exit * Better final product quality * Consistency of your final product * 100% product inspection Realizing that many food processing companies…

Moisture and wood fuel biomass are vital to each other for minimizing cost, proper operation of biomass boilers, and genuine fuel load assessment. Minimize cost and increase efficiency. Both manufacturers and producers have this at the forefront of their agenda, especially in today’s economy. Knowing where improvements can be made and implementing increasingly lean operating procedures creates immediate process line results. Moisture and wood fuel biomass are vital to each other for minimizing cost, proper operation of biomass boilers, and genuine fuel load assessment. Near-infrared (NIR) technology is a great non-contact way to measure moisture content, immediately improving the product and overall efficiency of the plant. Moisture control becomes crucial in wood and biomass products as excess moisture has impacts that not only affect the product but also the equipment, energy usage, production efficiency, downtime, and more. Wood fuel boilers are optimally designed to operate with fuel of a limited moisture range content. Fuel outside of the tolerated moisture range of the boiler can lead to multiple inefficiencies,…

MoistTech Corp gets that, especially when it comes to dealing with the pesky drifting and re-calibration headaches that often come with moisture sensors. In the fast-paced world of manufacturing, getting things just right is crucial. MoistTech Corp gets that, especially when it comes to dealing with the pesky drifting and re-calibration headaches that often come with moisture sensors. MoistTech has cracked the code, making sure you get accurate moisture readings without the usual hiccups. Cutting-Edge Tech That Stays Sharp MoistTech’s moisture sensors bring the cool factor with top-notch technology that stays sharp over time. Thanks to some fancy algorithms and a clever sensor design, these sensors stay consistently calibrated, giving you trustworthy moisture readings all day, every day. MoistTech’s secret sauce is Near-Infrared (NIR) technology, which doesn’t play nice with drifting. It keeps things accurate, no matter the environment or wear and tear. With MoistTech, you can count on precise measurements without the need for constant recalibration, making life a whole lot easier for your production processes. Smart…

With its ability to detect and adjust moisture levels, MoistTech is an incredible tool for proactively monitoring the moisture levels in production ensuring they are always at optimal levels. MoistTech is a highly experienced company revolutionizing the way we monitor moisture levels in our homes, factories, and businesses. We have a variety of products designed to work for your specific environment. Moisture Detection Moisture-sensing products are at the center of this revolution. Moisture detection devices provide business owners with the ability to monitor and adjust their environment to create the perfect climate for their industry. With its ability to detect and adjust moisture levels, MoistTech is an incredible tool for proactively monitoring the moisture levels in production ensuring they are always at optimal levels. Moisture Control As a manufacturer, keeping your goods certified safe keeps your investment and dedicated workers supplying products protected. Moisture control especially improves the environment of any space, keeping moisture levels regulated, safe, and under danger zones. Don’t let your goods collect additional moisture,…

MoistTech’s sensors can be mounted to any pipeline, belt, screw or drag conveyor, chutes, cyclones, bins, before and after the dryer and on webs for converting applications. MoistTech sensors are not limited to the type of installation and can be mounted in any orientation using many of our measurement accessories. Many locations thought to be inaccessible now provide MoistTech with an installation option. Large pipeline locations can be measured using a MoistTech Flange Window. Many products gravity fed or pneumatically conveyed are measured using the snorkel and sampler cup accessories. Product collects in the sampler cup and measured before air purges the sample back into the process repeating the measurement. Does your product flow through a pipeline? No problem. MoistTech’s sensors can be mounted to any pipeline, belt, screw or drag conveyor, chutes, cyclones, bins, before and after the dryer and on webs for converting applications.

Hazardous manufacturing conditions caused by excessive dust can create an explosion in an instant – causing irreparable damage. Plant operators need to be aware of the dry conditions caused by their production facility and proactively avoid hazards from occuring. Many wood and mineral applications create an excessive amount of dust that also contributes to the wear and tear on equipment due to ash and dust buildup, preventing blockages on conveyors resulting in shutting down the boiler. MoistTech manufactures the diamond standard in moisture measurement and control sensors for both use directly on the production line. Providing the best solution in the industry, our near-infrared sensors can detect moisture levels within your product, allowing our equipment to be a staple for a wide range of sectors and disciplines. Performance & Stability Mining production companies are constantly adjusting moisture levels to maintain the quality of their products because small variations & excess moisture in mixes can result clumping, which effects quality and consistency. Too dry of a product can result…

Implementing MoistTech Corp technology will help your factory save on energy by preventing unnecessary energy consumption, which can occur due to over-drying or the manufacturing of products not fit for the market. The IR-3000 is strategically designed to ignore material height or color changes while providing a continuous, reliable reading that includes thousands of measurements per second. Real time process control can provide a manufacturer with the ability to make immediate changes without stopping the production line, and provides both energy savings and a potential for increased productivity with lower material losses. The IR-3000 uses the most advanced components allowing installation in multiple locations locations and is equipped with product loss software capability where small gaps, inert material, foreign objects, belt or screw conveyors are removed from the measurement calculation, thus providing the most accurate true moisture reading.

MoistTech’s near-infrared (NIR) moisture sensor allows to adjust moisture levels on real-time information lowering raw material and fuel costs, providing higher yields, and more uniform products. Moisture sensors are utilized for measurements of moisture in all kinds of ceramic applications which is a critical concern during the production process. MoistTech’s near-infrared (NIR) moisture sensor allows manufacturers the ability to adjust moisture levels on real-time information lowering raw material and fuel costs, higher yields, and more uniform products. NIR moisture measurement is a noncontact measurement that offers clear advantages over the traditional methods, most important being ease-of-use, elimination of hazardous chemicals, and increased efficiency of product testing. With NIR analysis, all manual steps of collecting, drying and accurately weighing samples are eliminated. Continuous monitoring of moisture content provides proactive avoidance of potential issues caused by out of tolerance moisture levels. How/Why controlling Moisture Matters When moisture levels fluctuate, it can cause significant changes to the quality of many ceramic…

Moisture Control Increases ROI. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Increase Production Efficiency up to over 400% Moisture Control Increases ROI. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material…

Production line downtime and product inconsistency reduce both the efficiency and the profit margins of any company. MoistTech Corp. is the original manufacturer of Near-Infrared (NIR) technology in the Industrial Moisture industry, manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Increase Revenue Production line downtime and product inconsistency reduce both the efficiency and the profit margins of any company. In the competitive market space of wood waste management, every process requires…